Mazda MX5 Superlight Concept Car
November 21st, 2010 car articles
The Mazda MX-5 Superlight version show car is fully-drivable, but there are no plans to produce it in the near future. Under the bonnet is the cultivated and frugal MZR 1.8-litre four-cylinder engine paired to the production roadster’s five-speed manual transmission. It develops 93 kW/126 PS of maximum power at 6,500 rpm. For an appealing engine sound, there’s a Mazdaspeed cold-air intake made of polished and powder-coated aluminium and a Mazdaspeed exhaust system, both of them specific to the MX-5 Superlight version. These systems deliver more intake air-flow, and less exhaust-gas back pressure.
The engine sound is designed to suggest an engine with much higher displacement than the concept actually has. During charge cycles, a high-resonance bubbling sound in the muffler delivers the exciting sporty sound you expect from a very powerful engine.
The show car is designed to provide improved driving dynamics as well, and uses a four-piston, fixedcalliper brake system with perforated discs that, because of their size required an increase in track of 50 mm. A specially tuned chassis with a Bilstein® B16 coil-over suspension and Eibach® stabilisers give the body of the MX-5 Superlight version a ground clearance that is 30 mm lower than the production MX-5. Its sporty hydraulic power-assisted rack and pinion steering system is the same as that of the regular roadster. Its linear steering, coupled to a precise-shifting five-speed manual transmission with short shift travel, have contributed to the character of the world’s most successful roadster for years.
Also from the production model are the roadster’s 205/45 R17 original-equipment tyres and alloy wheels from the 2.0-litre version, which are some of the lightest on the market today at less than 8 kg.
The task sounded challenging and time was short. After the decision was made to present a radical Mazda MX-5 Superlight version show car at the IAA in 2009, Peter Birtwhistle had only three months to complete it. He quickly formed a five-person team – including Hasip Girgin, Luca Zollino, Nigel Ratcliffe, Maria Greger und Luciana Silvares – which began by designing the cockpit.
There was not enough time for small-scale modelling. The designers put their ideas to paper, decided which were best, then modelled these directly onto a full-scale clay model. The cockpit was created together with the interior door braces. All components were then digitalized. This data was sent to an external studio for prototype build, where the parts of fibreglass-reinforced plastic and carbon fibre were made and later fitted. This method was also used to create the centre console with gear shift lever and hand brake.
The purity in design of the exterior also characterizes the interior design, which does not have aesthetics as ultimate goal, but was conceived to contribute to reducing vehicle weight. Driver and passenger of the MX-5 Superlight version are greeted by racing bucket seats made of ultra-lightweight carbon fibre. They are slide adjustable and upholstered with the same saddle coloured leather as the armrests, the steering wheel, and the lightweight aluminium shift lever and hand brake. Colour-coordinated four-point seatbelts hold the driver and passenger firmly in their seats.
The bonnet extension into the passenger cell provides a canopy for the dashboard, which makes the dashboard look smaller than the production MX-5. Made of lightweight plastic reinforced with fibreglass, it contains the same instruments as the production MX-5. These are held in place by a dashboard frame made of lightweight carbon fibre. Like a purebred race car, the MX-5 Superlight version has an ignition button in the centre of the dashboard, along with two emergency kill buttons for immediate fuel and electricity cut-off.
Article source: Gotbroken
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